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We slip rolled the tailight fillers
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broke the edge 90 degrees, and cut the filler
to size.
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Welded and ground the filler. Next we fit
the rollpan and then its on to skinning the tailgate and installing
the LED
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Roll pan is welded in and metal
finished.. Our next step is to pull the bed and blast the sides.
Theres some hidden body work and rust that we need to take care
of.
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Blasting can really do some good and show you some hidden gems.
For instance the driverside bedside was black primer under the
primer the whole side was bondo, under the bondo was the original
paint black on top seperated by some factory pinstripes and silver
on the bottom. Along with a bunch of dents and some holes nothing
was prepped before the body work was done. Blasting revealed all
the underlying work plus rotted sections of the rear lower quarters
of both bedsides.
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Shaved the stake pocket holes and some random
holes that were filled with mud. We tig welded the majority of
the pockets with .035 rod and then finish it in silica bronze.
We then hit the highs with a grinder and then metal file it smooth
before buzzing it with the d.a. Its now ready for a real minimum
of body filler
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Same as the rest. We completely
removed the fuel doors made new pieces and tig welded them with
.035 rod and finished in silica bronze.
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Rot
on the lower rear quarters. After blasting we realized the rust
went through both the outer quarter and the inner quarter support.
So we removed both sections. Built new inner quarter supports
and then made new outer quarter sections. Fit, tig welded and
ground smooth. Its ready for the body work stage.
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The a/c and blower motor box were tossed
long ago. It left some unsightly holes and causes a hot cab from
all the heat of the motor. We removed the whole passenger side
of the firewall. Built a new panel and welded it into place.
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All
welded and metal finished.
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We
skinned the tailgate to get rid of the factory indent. Fit the
skin and checked the body line. Then removed it and cut in the
48" LED. Sealed the inside of the skin and then welded and
metal finished it smooth.
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Running lights
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Firewall all blocked out and sealed.
Fender and inner panel back in.
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Brake
lights
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